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A BIG THANK YOU FROM SCOTLAND

This is a discussion on A BIG THANK YOU FROM SCOTLAND within the ZR-7 Maintenance forums, part of the Kawasaki ZR-7 category; Last night I re-sync'd my carbs using the lashed up vacuum gauges as described on this board. It took me 2 weeks however to find ...

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  1. #1
    Up-And Comer cscotson's Avatar
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    Talking A BIG THANK YOU FROM SCOTLAND

    Last night I re-sync'd my carbs using the lashed up vacuum gauges as described on this board. It took me 2 weeks however to find somewhere that sold connectors for 5mm vinyl tubing.

    Once I had all the stuff, it only took me an hour to lash up a back board on a plinth and tie the four separate pieces of tube to it with cable ties. I used windscreen washer fluid due to its nice "blue" color, and closeness to the density of water.

    It then only took me a few minutes to get the fuel tank off and sit it sideways across the top of the air box. and a further hour to fine tune the vacuum levels. To start with there was a difference of approx 20cm between highest and lowest. This is now down to less than 1cm.

    She now purrs.........



    Now the worrying bit. When I had the bike running from cold with the fuel tank off, I noticed some arcing on the outside of the ignition coil (right side). This stopped when the engine warmed up a bit (20-30 seconds). Is this to be expected? If not, why is it happening?

    Thanks

    Carl

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  3. #2
    Maintenance Overlord graeme gould's Avatar
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    Hi Scotty.

    All your arcing should occur within the cylinder.

    Simply put, the electric current is taking a short cut and jumping across a gap to complete a circuit.

    The sparking is probabley occuring in part of the high voltage ignition circuitry.

    What you have to do now is to clean all wiring and connections, everything should be dry, there shouldn't be any broken or frayed wiring. Make sure all your connections are pushed hard home.

    I occasionally spray a bit of electrical solvent around the connections.


    gg at bb, ava good day
    Graeme Gould at Byron Bay the most Easterly part of Australia

  4. #3
    Supreme Being AndreL's Avatar
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    Re: A BIG THANK YOU FROM SCOTLAND

    [QUOTE]Originally posted by cscotson
    [B]using the lashed up vacuum gauges as described on this board.

    Do you mean the water-antifreeze manometer?

    It took me 2 weeks however to find somewhere that sold connectors for 5mm vinyl tubing

    You should have asked, I could have helped (others be advised)
    André
    2004 red ZR-7S
    2002 silver ZR-7S, (destroyed by SUV)
    1981 Honda PA50
    1975 Norton Commando MkIII
    Mods: 17T front sprocket, Eastern Beaver headlamp relay, MotoSpecialties mirror extenders, GG axle nut covers (with lifetime guarantee), Jackman-tested backrest, homemade aluminum rack for Givi soft saddlebags, Westach CHT gauge, homemade faceplate for CHT, rear-shock internal mudflap, Pyramid fender extender and a partridge in a pear tree. Considering Stebel horn and Renntec bars.

  5. #4
    Up-And Comer cscotson's Avatar
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    It was no big deal, as the weather in Scotland for the last few weeks has been very bad (Gales, rain, snow....the usual), so the bikes being laid up anyway. My only modification to the design was to insert raw plugs into the tubes instead of the specified eraser/insulation wire dampers. This appeared to work pretty well.

    Thanks anyway,

    Carl

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